Replacing caravan awning fabric might seem like a niche task, but it’s one many travellers face sooner or later. Whether yours has torn from rough weather or simply worn out with age, knowing how to tackle the job yourself can save you time and money. If you’re working with older or custom setups, it’s worth comparing different styles and mounting systems before ordering replacement material. For those after durable, well-fitted options, caravans in Heatherbrae often offer inspiration that aligns with real-world needs.
Know When It’s Time to Replace
The signs that your awning fabric needs replacing are usually pretty obvious. Tears, fraying edges, UV damage, or mould stains that won’t come out are all common issues. Some older fabrics become brittle over time and can start to crack — especially if they’ve been stored while damp. If water starts pooling, seams are pulling apart, or the awning flaps more than usual in the breeze, it’s probably past its best. Even if your fabric is still functional, cosmetic issues can drag down the overall look of your setup.
Measure Correctly Before You Buy
Before you order replacement fabric, make sure you get the measurements right. Most caravan awnings are roll-out types, and their size is based on the centre-to-centre distance between the mounting arms — not the full fabric length. Measure from the centre of one arm to the centre of the other, in feet. For example, a measurement of 16 feet will usually mean you need a 16-foot replacement fabric. Also check the fabric extension (how far it rolls out), the depth, and compatibility with your awning brand. It’s a good idea to take photos of your current setup when sourcing the replacement.
Prep Your Tools and Work Area
You don’t need fancy gear to replace caravan awning fabric, but a bit of prep helps the job go smoothly. Grab a cordless drill or screwdriver, adjustable wrench, silicone spray (for the tracks), step ladder, and a second set of hands — this is not a one-person job. Make sure your van is parked on level ground and the awning is fully extended and secured. You’ll also want soft ground or a drop cloth to protect the new fabric during installation. Take note of how the old fabric is installed before you remove it.
Removing the Old Fabric
Start by removing the screws or rivets that hold the awning fabric into the sail tracks. Carefully roll the awning back up to release any tension, then slide the fabric out from both the roller tube and the track on the van. Be mindful of spring tension in the roller mechanism — some awnings have pre-loaded springs that can snap back if released suddenly. Go slowly, and have your helper support the weight of the roller and fabric as you work. Once it’s out, clean the tracks and inspect the awning arms for damage or corrosion.
Installing the New Fabric
Feed the new fabric into the roller tube and the caravan’s sail track at the same time — this is where teamwork pays off. Spray the tracks with silicone spray if it’s a tight fit. Keep the fabric straight and centered as you slide it in, and double-check that it rolls evenly before securing anything. Once the fabric is fully inserted, extend and retract the awning a few times to make sure it operates smoothly. Then reinstall any screws or clips you removed earlier, and give the whole system a final test for tension, tracking, and alignment.
FAQs
How long does caravan awning fabric last?
Caravan awning fabric generally lasts anywhere from five to ten years, but this lifespan depends heavily on how it’s used and maintained. Constant exposure to the elements — especially strong UV rays — will wear the fabric down faster. If your awning is regularly exposed to full sun, salty air, or frequent wind gusts, you’ll likely see signs of deterioration sooner. Another common cause of damage is storing the awning while it’s still damp, which can lead to mould, mildew, and unpleasant odours. You can significantly extend the fabric’s life by cleaning it after long trips, letting it dry thoroughly before storage, and applying UV protectant sprays. Using an awning cover or parking your van under shelter when not in use also helps reduce weather damage. Keep an eye out for fading, cracks, or sagging — these are all early warning signs that the material is reaching the end of its usable life and may soon need replacing.
Can I replace the awning fabric myself?
Yes — many caravan owners successfully replace their awning fabric on their own, especially for roll-out awnings which are relatively straightforward. The process doesn’t require specialist tools, but it does require patience, a bit of muscle, and ideally a second person. Start by rolling the awning out and supporting it securely. You’ll need to detach the roller tube and slide the old fabric out from the sail track. Then, carefully feed the new fabric into the same track, ensuring it sits straight and taut. The trickiest part is managing the roller’s internal spring tension. Mishandling this component can cause it to snap back violently, so if you’re unsure, consult your awning’s manual or seek help. Many people choose to watch step-by-step tutorials or join online forums for tips. As long as you take it slow and follow instructions, it’s a job most DIY-savvy travellers can complete over a weekend without professional help.
What fabric should I use for my replacement awning?
Choosing the right fabric depends on your travel style and climate. Vinyl is a top choice for many caravanners due to its rugged durability, waterproof surface, and ability to block harsh sunlight. It’s ideal for those travelling in hot or rainy conditions and is easy to wipe down after dusty trips. However, vinyl can get hot underneath and may not breathe as well in humid areas. Acrylic fabric, on the other hand, is lighter, more breathable, and offers better airflow — making it a good option for warmer, tropical regions. It tends to resist fading and is often treated for mildew resistance, though it’s usually only water-resistant rather than fully waterproof. Some premium fabric options even include UV-stabilised coatings for added longevity. Always check compatibility with your specific awning system, especially the fabric track size and mounting method. Pre-cut replacement kits are available for most common brands, but custom-sized fabric may need to be trimmed for an exact fit.
How much does it cost to replace caravan awning fabric?
Costs can vary significantly depending on your caravan’s awning size, the brand of replacement fabric, and whether you hire someone to install it. For a standard roll-out awning, DIY replacement kits typically range from $250 to $400. These kits usually come pre-cut and ready to install. If you’re after higher-end materials or branded fabrics like Dometic or Aussie Traveller, expect to pay closer to $500–$600. Custom fabrics with prints or extra UV protection can cost even more. Professional installation adds another $200–$400 depending on the complexity of the job and local rates. Some installers may offer a full supply-and-fit service, which simplifies the process but costs more upfront. While not a cheap upgrade, replacing old or damaged awning fabric can transform your van’s look and extend the usability of your outdoor living space. For long-haul travellers, it’s a worthwhile investment in both comfort and resale value.
What tools do I need to replace my caravan awning fabric?
Replacing caravan awning fabric doesn’t require a professional toolkit, but having the right gear will make the job safer and faster. A cordless drill or screwdriver is essential for removing screws along the roller tube and sail tracks. An adjustable wrench or socket set will help loosen bolts if you need to disassemble parts of the awning arms. Silicone spray or a dry lubricant makes it easier to slide the new fabric into tight sail tracks without tearing. You’ll also need a sturdy step ladder and a second person to help guide the fabric and stabilise the roller. A clean groundsheet is helpful to lay out the fabric without damaging it. Gloves are optional but recommended when working near spring-loaded mechanisms. Finally, always refer to the awning’s user manual — some models have specific steps or locking pins that need to be handled carefully. With proper prep and a steady hand, most DIYers can handle the job in a few hours.
Refreshing Your Caravan With a New Awning
Replacing your caravan awning fabric is one of the easiest ways to extend the life of your setup and make it feel brand new. Whether you’re dealing with damage, wear and tear, or just want an upgrade, doing it yourself is achievable with the right preparation. Just remember to measure carefully, choose the right fabric for your conditions, and take your time with the install — especially if you’re using tracks or channel systems.
Start your journey with confidence — visit 7th Street Caravans or give our team a call on 02 4012 6009 for friendly, local advice.